Case Study · Container Unpacking

61 Pallets, One CBD Hotel, and a 3.6 Metre Ceiling

Two 40ft containers off the port, unpacked, repacked, stored for a week, then delivered into the city six pallets at a time.

2 × 40ft
Containers
61
Pallets Out
36→27
Repacked
3.6m
Dock Clearance
✎ 77 FREIGHT TRANSPORT  ·  BRISBANE  ·  8 MIN READ

Two 40ft containers of bed linen and towels landed from China, headed for a five-star hotel in the Brisbane CBD. We collected them off the port, unpacked them overnight, and ended up with 61 pallets.

Then two things made it a genuinely interesting job. The hotel’s loading dock has 3.6 metres of clearance. And the hotel was mid-renovation, so nothing could be delivered for a week.

One Company, Start to Finish

This job touched five different services. On most import jobs that means five different suppliers, five invoices, and five opportunities for someone to blame someone else. Here it was all us.

01
Port Pickup
Containers collected straight off the wharf
02
Devanning
Unpacked by hand at our warehouse
03
Repacking
Rebuilt tighter — 36 pallets became 27
04
Storage
Held a week while the hotel finished its refit
05
CBD Delivery
Six-pallet tail-lift truck, staged runs

One point of contact, one company accountable for the whole chain. When the hotel’s renovation timeline moved, we didn’t have to renegotiate with a warehouse operator and a transport company separately. We just held the freight.

77 Freight Transport crew unpacking a 40ft shipping container of hotel linen at night in Brisbane, stacking cartons onto CHEP pallets
Unpacking after dark. Containers get emptied when they need to be emptied, not when it suits us.

Off the Port, Into the Warehouse

A 40ft container gets packed floor to ceiling at the factory. Nothing inside is on a pallet, because pallets eat the space you’ve just paid for. So before anything can move, it all comes out by hand and goes back onto pallets a forklift can actually pick up.

That’s devanning. And the sooner it happens the better — containers sitting around waiting cost money every single day they’re not back with the shipping line. We picked both up off the port and had them emptied on our own site, working into the night.

Devanning in progress. Two 40ft containers, emptied carton by carton and rebuilt onto pallets.

Where the Client Saved Money: 36 Pallets Became 27

One of the two containers arrived already palletised. The supplier had built 36 pallets before it shipped — nothing wrong with the work, it just wasn’t built for what happens at this end.

We pulled them apart and rebuilt them. Same goods, tighter stacks, better use of the footprint. 36 pallets came back out as 27.

What Nine Pallets Are Worth
36
As Shipped
27
After Repacking

Nine fewer pallets is a run and a half off the delivery schedule, and nine pallet spaces the client isn’t paying to store for a week. On light, bulky freight like linen, how the pallet gets built is most of the cost.

This is the sort of thing you only catch if the same crew doing the unpacking is also the crew doing the delivery. A warehouse that just stores what it’s given has no reason to rebuild anything. We rebuild because we’re the ones who have to move it — and because the client pays by the pallet.

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61 pallets of hotel linen stored in 77 Freight Transport’s Brisbane warehouse waiting for staged CBD delivery
61 pallets, wrapped, labelled and sitting with us for a week — not in the hotel’s corridors.

A Week in Storage, Because the Hotel Wasn’t Ready

The hotel was still mid-renovation. The rooms the linen was going into didn’t exist yet in any usable form, and there was nowhere on site to park 61 pallets while they got finished.

So the freight stayed with us for a week. Wrapped, labelled, racked, and out of everyone’s way. The alternative — leaving goods in containers, or paying port storage, or trying to squeeze pallets into a building full of tradies — is expensive in every direction.

Renovation timelines move. Ours is the kind of storage that moves with them, because we’re not renting the space out from under you the moment your date slips.

Then the 3.6 Metre Problem

Every instinct in freight says send the biggest truck you can. Fewer runs, less labour, cheaper for everyone. With 61 pallets on the floor, a 10-pallet truck is the obvious answer.

Only a 10-pallet truck doesn’t fit under 3.6 metres. Neither does most of what a general freight operator would roll out for a job this size. And a truck that can’t get into the dock isn’t a small inconvenience — it’s a loaded vehicle on a city street with nowhere to unload, a driver on the clock, and a hotel that still hasn’t got its linen.

What We Sent Instead

A six-pallet truck with a hydraulic tail-lift.

It fits. Comfortably under the 3.6 metre clearance, into the dock, out again without holding anyone up.

It unloads itself. The tail-lift brings pallets down under power, so the job doesn’t depend on what equipment the hotel has free that morning.

The trade-off is obvious: six pallets a run instead of ten means more trips. We wear that. It’s the difference between a delivery plan that works and one that looks good on a quote and falls apart on the day.

Why Small Trucks Win in the CBD

The Constraint Why the Six-Pallet Truck Handles It
3.6 m dock clearance Gets under it. A 10-pallet truck doesn’t, and no amount of planning changes that.
No dock equipment on hand Tail-lift means we bring our own way of getting pallets to the ground.
Loading zone time limits In, unloaded, gone — inside the window, without blocking a city street.
Nowhere to store 61 pallets Six is roughly what the hotel can absorb and move at once. More just clogs the place up.
Guests still checking in Short, quiet runs beat one long unload happening across the lobby.
Worth knowing about truck ratings: Our trucks are rated by Gross Vehicle Mass — the total legal weight including the vehicle itself — which is always higher than the payload actually available for cargo. With light, bulky freight like linen you fill the deck long before you get near the weight limit. Which is why pallet count, not tonnage, decides the run size on a job like this.

How the Job Actually Ran

1
We checked the dock before we quoted. Clearance, access, what equipment they had. That’s where the 3.6 metres came from — not from a driver finding out the hard way.
2
Both containers emptied fast. Including after hours. Containers sitting around cost money every day they’re not returned.
3
61 pallets built, wrapped and labelled. So the hotel knows what’s on each one before it comes off the truck.
4
Everything staged in our warehouse. The hotel pays for no storage and loses no floor space while the rollout happens.
5
Six pallets a run, on their schedule. Timed around guests, loading zone windows and how fast housekeeping works through the floors.
77 Freight Transport crew building and wrapping pallets beside a shipping container at night in Brisbane
Our crew, our gear, our yard. One company from the wharf to the hotel dock.

The Bit Most Operators Get Wrong

Plenty of freight companies will quote a job like this off two numbers: how many pallets, and how far. Both are easy to get over the phone. Neither tells you whether the truck can physically get in, or whether those pallets are built the way they should be.

Nobody finds out until delivery day, and by then every option is a bad one — send it back, unload onto the footpath, or start ringing around for a smaller truck while the driver waits.

Asking about clearance takes thirty seconds. Rebuilding 36 pallets into 27 takes a few hours and saves the client money every time we deliver. Neither is complicated. Both just require someone who’s thinking about the whole job instead of their one slice of it.

Sound Familiar?

Hotels are the obvious case, but this shape of problem turns up everywhere across Brisbane and South East Queensland.

Hotels & accommodation
Linen changeovers, refits and FF&E rollouts, delivered floor by floor around guests.
CBD retail & hospitality
Basement docks, tight laneways and loading windows measured in minutes.
Importers without a warehouse
Bring in container volume without renting space you only need twice a year.
Fitout & project managers
Materials landing to a build programme, not to a shipping schedule.

The Point of the Exercise

The hotel never needed to hear the words devanning, demurrage or dock clearance. They needed linen in the right rooms on the right days, without paying for problems nobody warned them about. Everything in between was our job to solve.

Container Coming Into Brisbane?

Port pickup, container unpacking, repacking, warehouse storage and staged tail-lift delivery. One company, one invoice, one number to call.

Tell us what’s landing and where it’s going — including the clearance height.

Get a Quote

or call 0422 962 193

77 Freight Transport — Underwood QLD 4119 | Serving Brisbane, Gold Coast, Sunshine Coast, Byron Bay to Gympie

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